Space
Rescuing the Hubble Space Telescope: Most Complex Space Repair in History Remembered
Staff Reporter
First Posted: Nov 19, 2013 05:48 PM EST
NASA crewmembers reflect on the most complex space repair in history.
By Jennifer Chu, MIT News
In the past two decades, the Hubble Space Telescope has produced thousands of staggering images of the universe — capturing colliding galaxies, collapsing stars, and pillars of cosmic gas and dust with its high-precision cameras. These images have driven many scientific discoveries, and have made their way into popular culture, having been featured on album covers, fashion runways, and as backdrops for sci-fi television episodes.
With Hubble’s advanced capabilities today, it’s hard to recall that the telescope was once gravely threatened. But shortly after its launch in 1990, scientists discovered a flaw that jeopardized Hubble’s entire endeavor. What followed was a political and public backlash against the $1 billion mission — and NASA, the agency that oversaw it.
For the next three years, engineers scrambled to design a mission to repair the telescope in space — an ambitious plan that would result in the most complex Space Shuttle mission ever flown.
“[Hubble] was never meant to be a suspense story,” Jeffrey Hoffman, a member of the original astronaut crew charged with repairing the telescope, said this week at MIT. Nevertheless, at the time, the future of Hubble — and of NASA itself — seemed to hinge on the repair mission.
On Dec. 2, 1993, Hoffman and six other astronauts aboard Space Shuttle Endeavour began an 11-day mission, named STS-61, that involved five spacewalks — the most of any shuttle mission — to restore Hubble’s vision.
Hubble’s backlash
The first inkling of a problem came during a NASA press conference held to present the first image taken by Hubble from space: The image, of a far-off star, appeared fuzzy. Scientists soon discovered a “spherical aberration”: Due to a defect in the manufacturing process, the telescope’s primary mirror had been ground too flat, setting its curvature off by less than the width of a hair.
“The unthinkable had become fact,” said James Crocker, then an optical engineer at NASA.
Once word of the defect spread, Hoffman recalled that NASA and the astronomy community experienced “a maelstrom of public opprobrium,” mainly circling around the same question: “How did you screw up so badly?”
To illustrate the public feeling at the time, John Logsdon, former director of the Space Policy Center at George Washington University, presented editorial cartoons deriding the mission with pictures of lemons in space and images of static, “courtesy of the Amazing Hubble Telescope.” Overall, Logsdon observed, public perception of the problem focused less on the defects in space than on the agency on the ground.
“NASA was very much at risk,” Logsdon said.
Preparing a fix
Following the discovery of Hubble’s defective mirror, engineers at NASA faced immense pressure to fix the problem. Crocker eventually experienced what he called a “eureka moment” in the most unlikely of places: a shower in Munich, where he had traveled to appeal to the European Space Agency for possible solutions. On a break in his hotel room, he was adjusting the showerhead — a European design that extends or retracts to accommodate one’s height — when an idea came to him: Why not outfit Hubble with corrected mirrors built on robotic arms that can extend into the telescope and retract into place, just like an adjustable showerhead?
NASA engineers ran with the idea, building the Wide Field and Planetary Camera 2, or WFPC2, to replace Hubble’s defective mirror. Getting the piano-sized instrument into the satellite required 11 months of training by Hoffman and six other astronauts, who spent more than 230 hours in a water tank, choreographing intricate maneuvers and learning to use more than 150 tools. Meanwhile, engineers tested and retested the instruments to be installed on the telescope.
Frank Cepollina, then NASA’s manager of space servicing capabilities, remembers that at the time there was “great turmoil in checking every socket and bolt.”
A spacewalk to save NASA
All preparations led up to Dec. 2, 1993, when the STS-61 crew launched. On the mission’s third day, the crew used the shuttle’s robotic arm to grab hold of the free-floating telescope, attaching it to the shuttle’s cargo bay, an event that prompted mission commander Dick Covey to announce: “We’ve got a firm handshake with Mr. Hubble’s telescope.”
The next day, Hoffman and payload commander Story Musgrave embarked on the mission’s first spacewalk, during which Hoffman, anchored to the robotic arm, replaced two gyroscopes on the telescope.
Astronauts Kathryn Thornton and Thomas Akers set out on the second spacewalk to replace one of the telescope’s solar panels, which had begun to list. After the astronauts disengaged the panel from the telescope, Hoffman remembers watching the array drift off into space, “like some prehistoric bird floating away — we were mesmerized.”
Hoffman and Musgrave performed the mission’s third spacewalk to swap out Hubble’s defective mirror with the 620-pound WFPC2 — the crux of the mission, and one that saw Hoffman anchored to the robotic arm, with Musgrave free-floating inside the telescope as Hoffman fed tools to him.
“It was a little like working under a car,” recalled Hoffman, who said the procedure was so complex that the shuttle crew had to talk them through each step. The procedure was a success, as NASA’s ground controllers found that the new mirror passed all its initial tests.
The remainder of the mission went largely according to plan, except for one hair-raising moment on the final spacewalk. On his previous outing, Hoffman had noticed that Hubble’s magnetometers, located at the very tip of the telescope, were flaking. To prevent more debris from possibly damaging equipment, pilot Kenneth Bowersox and mission specialist Claude Nicollier fabricated makeshift covers out of insulation to wrap around new magnetometers.
During the fifth and final spacewalk, Hoffman and Musgrave replaced the telescope’s magnetometers with the insulated upgrades, a maneuver that required removing screws and placing them in a bag while removing one instrument. In the process, a screw got away, floating free of the astronauts’ grasp. While seemingly harmless, the 3-millimeter screw had the potential to dent the telescope or the shuttle.
Hoffman, anchored to the shuttle’s arm, reached in vain for the screw, while Nicollier tried moving the arm farther out. But both the arm and the screw were moving at the same speed. In a spur-of-the-moment action, Bowersox reprogrammed the shuttle’s computer to reset the arm’s maximum speed, allowing Hoffman to reach the screw. From then on, the astronauts would refer to the escapade as “the Great Screw Chase.”
Continuing success
Since that first repair mission, astronomers have used Hubble to collect thousands of stunning images of the universe and make countless discoveries, with more than 11,000 published papers based on Hubble images. The telescope has undergone four more servicing missions to replace old instruments and add new capabilities.
Of Hubble’s future, Cepollina said: “As long as the telescope can collect photons, and we can provide next-generation instruments, we should keep truckin’.”
For the astronauts who rescued Hubble, disengagement from the telescope was bittersweet.
“It was a little sad to let the telescope go,” Bowersox recalled. “It was like saying goodbye to a friend. It was a great, magical time.”
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NASA's Juno Spacecraft's Rendezvous With Jupiter's Mammoth Cyclone
©2015 Reprinted with permission of MIT News
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First Posted: Nov 19, 2013 05:48 PM EST
NASA crewmembers reflect on the most complex space repair in history.
By Jennifer Chu, MIT News
In the past two decades, the Hubble Space Telescope has produced thousands of staggering images of the universe — capturing colliding galaxies, collapsing stars, and pillars of cosmic gas and dust with its high-precision cameras. These images have driven many scientific discoveries, and have made their way into popular culture, having been featured on album covers, fashion runways, and as backdrops for sci-fi television episodes.
With Hubble’s advanced capabilities today, it’s hard to recall that the telescope was once gravely threatened. But shortly after its launch in 1990, scientists discovered a flaw that jeopardized Hubble’s entire endeavor. What followed was a political and public backlash against the $1 billion mission — and NASA, the agency that oversaw it.
For the next three years, engineers scrambled to design a mission to repair the telescope in space — an ambitious plan that would result in the most complex Space Shuttle mission ever flown.
“[Hubble] was never meant to be a suspense story,” Jeffrey Hoffman, a member of the original astronaut crew charged with repairing the telescope, said this week at MIT. Nevertheless, at the time, the future of Hubble — and of NASA itself — seemed to hinge on the repair mission.
On Dec. 2, 1993, Hoffman and six other astronauts aboard Space Shuttle Endeavour began an 11-day mission, named STS-61, that involved five spacewalks — the most of any shuttle mission — to restore Hubble’s vision.
Hubble’s backlash
The first inkling of a problem came during a NASA press conference held to present the first image taken by Hubble from space: The image, of a far-off star, appeared fuzzy. Scientists soon discovered a “spherical aberration”: Due to a defect in the manufacturing process, the telescope’s primary mirror had been ground too flat, setting its curvature off by less than the width of a hair.
“The unthinkable had become fact,” said James Crocker, then an optical engineer at NASA.
Once word of the defect spread, Hoffman recalled that NASA and the astronomy community experienced “a maelstrom of public opprobrium,” mainly circling around the same question: “How did you screw up so badly?”
To illustrate the public feeling at the time, John Logsdon, former director of the Space Policy Center at George Washington University, presented editorial cartoons deriding the mission with pictures of lemons in space and images of static, “courtesy of the Amazing Hubble Telescope.” Overall, Logsdon observed, public perception of the problem focused less on the defects in space than on the agency on the ground.
“NASA was very much at risk,” Logsdon said.
Preparing a fix
Following the discovery of Hubble’s defective mirror, engineers at NASA faced immense pressure to fix the problem. Crocker eventually experienced what he called a “eureka moment” in the most unlikely of places: a shower in Munich, where he had traveled to appeal to the European Space Agency for possible solutions. On a break in his hotel room, he was adjusting the showerhead — a European design that extends or retracts to accommodate one’s height — when an idea came to him: Why not outfit Hubble with corrected mirrors built on robotic arms that can extend into the telescope and retract into place, just like an adjustable showerhead?
NASA engineers ran with the idea, building the Wide Field and Planetary Camera 2, or WFPC2, to replace Hubble’s defective mirror. Getting the piano-sized instrument into the satellite required 11 months of training by Hoffman and six other astronauts, who spent more than 230 hours in a water tank, choreographing intricate maneuvers and learning to use more than 150 tools. Meanwhile, engineers tested and retested the instruments to be installed on the telescope.
Frank Cepollina, then NASA’s manager of space servicing capabilities, remembers that at the time there was “great turmoil in checking every socket and bolt.”
A spacewalk to save NASA
All preparations led up to Dec. 2, 1993, when the STS-61 crew launched. On the mission’s third day, the crew used the shuttle’s robotic arm to grab hold of the free-floating telescope, attaching it to the shuttle’s cargo bay, an event that prompted mission commander Dick Covey to announce: “We’ve got a firm handshake with Mr. Hubble’s telescope.”
The next day, Hoffman and payload commander Story Musgrave embarked on the mission’s first spacewalk, during which Hoffman, anchored to the robotic arm, replaced two gyroscopes on the telescope.
Astronauts Kathryn Thornton and Thomas Akers set out on the second spacewalk to replace one of the telescope’s solar panels, which had begun to list. After the astronauts disengaged the panel from the telescope, Hoffman remembers watching the array drift off into space, “like some prehistoric bird floating away — we were mesmerized.”
Hoffman and Musgrave performed the mission’s third spacewalk to swap out Hubble’s defective mirror with the 620-pound WFPC2 — the crux of the mission, and one that saw Hoffman anchored to the robotic arm, with Musgrave free-floating inside the telescope as Hoffman fed tools to him.
“It was a little like working under a car,” recalled Hoffman, who said the procedure was so complex that the shuttle crew had to talk them through each step. The procedure was a success, as NASA’s ground controllers found that the new mirror passed all its initial tests.
The remainder of the mission went largely according to plan, except for one hair-raising moment on the final spacewalk. On his previous outing, Hoffman had noticed that Hubble’s magnetometers, located at the very tip of the telescope, were flaking. To prevent more debris from possibly damaging equipment, pilot Kenneth Bowersox and mission specialist Claude Nicollier fabricated makeshift covers out of insulation to wrap around new magnetometers.
During the fifth and final spacewalk, Hoffman and Musgrave replaced the telescope’s magnetometers with the insulated upgrades, a maneuver that required removing screws and placing them in a bag while removing one instrument. In the process, a screw got away, floating free of the astronauts’ grasp. While seemingly harmless, the 3-millimeter screw had the potential to dent the telescope or the shuttle.
Hoffman, anchored to the shuttle’s arm, reached in vain for the screw, while Nicollier tried moving the arm farther out. But both the arm and the screw were moving at the same speed. In a spur-of-the-moment action, Bowersox reprogrammed the shuttle’s computer to reset the arm’s maximum speed, allowing Hoffman to reach the screw. From then on, the astronauts would refer to the escapade as “the Great Screw Chase.”
Continuing success
Since that first repair mission, astronomers have used Hubble to collect thousands of stunning images of the universe and make countless discoveries, with more than 11,000 published papers based on Hubble images. The telescope has undergone four more servicing missions to replace old instruments and add new capabilities.
Of Hubble’s future, Cepollina said: “As long as the telescope can collect photons, and we can provide next-generation instruments, we should keep truckin’.”
For the astronauts who rescued Hubble, disengagement from the telescope was bittersweet.
“It was a little sad to let the telescope go,” Bowersox recalled. “It was like saying goodbye to a friend. It was a great, magical time.”
See Now: NASA's Juno Spacecraft's Rendezvous With Jupiter's Mammoth Cyclone