Extremely Thin and Flexible Electronics Prototype Developed

Electronic components that are thinner and more flexible than ever before have been developed by researchers at the ETH Zurich, Switzerland. They can even be wrapped around a single hair without damaging the electronics. This opens up new possibilities for ultra-thin, transparent sensors that are literally easy on the eye.

Niko Münzenrieder submerges a ficus leaf in water containing pieces of a shiny metallic membrane. Using tweezers, he carefully moves one of these pieces on to the leaf of the houseplant. On lifting the leaf, the film sticks to it like glue. The post-doctoral researcher is demonstrating the special characteristics of this electronic component in the form of an ultra-thin membrane, which he has helped to develop. “These new thin-film transistors adhere to a wide range of surfaces and adapt perfectly,” explains the physicist.

In Professor Gerhard Tröster’s Electronics Lab, scientists have been researching flexible electronic components, such as transistors and sensors, for some time now. The aim is to weave these types of components into textiles or apply them to the skin in order to make objects ‘smart’, or develop unobtrusive, comfortable sensors that can monitor various functions of the body.

Supple but functional

The researchers have now taken a big step towards this goal and their work has recently been published in the journal Nature Communications. With this new form of thin-film technology, they have created very flexible and functional electronics.

Within a year, Münzenrieder, together with Giovanni Salvatore, has developed a procedure to fabricate these thin-film components. The membrane consists of the polymer parylene, which the researchers evaporate layer by layer into a conventional two-inch wafer. The parylene film has a maximum thickness of 0.001 mm, making it 50 times thinner than a human hair. In subsequent steps, they used standardised methods to build transistors and sensors from semiconductor materials, such as indium gallium zinc oxide, and conductors, such as gold. The researchers then released the parylene film with its attached electronic components from the wafer.

An electronic component fabricated in this way is extremely flexible, adaptable and – depending on the material used for the transistors – transparent. The researchers confirmed the theoretically determined bending radius of 50 micrometers during experiments in which they placed the electronic membrane on human hair and found that the membrane wrapped itself around the hair with perfect conformability. The transistors, which are less flexible than the substrate due to the ceramic materials used in their construction, still worked perfectly despite the strong bend.

Smart contact lens measures intraocular pressure

Münzenrieder and Salvatore see ‘smart’ contact lenses as a potential area of application for their flexible electronics. In the initial tests, the researchers attached the thin-film transistors, along with strain gauges, to standard contact lenses. They placed these on an artificial eye and were able to examine whether the membrane, and particularly the electronics, could withstand the bending radius of the eye and continue to function. The tests showed, in fact, that this type of smart contact lens could be used to measure intraocular pressure, a key risk factor in the development of glaucoma.

However, the researchers must still overcome a few technical obstacles before a commercially viable solution can be considered. For instance, the way in which the electronics are attached to the contact lens has to be optimised to take into account the effects of the aqueous ocular environment. In addition, sensors and transistors require energy, albeit only a small amount, which currently has to be provided from an external source. “In the lab, the film can be easily connected to the energy supply under a microscope. However, a different solution would need to be found for a unit attached to the actual eye,” says Münzenrieder.

Professor Tröster’s laboratory has already attracted attention in the past with some unusual ideas for wearable electronics. For example, the researchers have developed textiles with electronic components woven into them and they have also used sensors to monitor the bodily functions of Swiss ski jumping star Simon Ammann during his jumps.

Reference:

Salvatore GA, Münzenrieder N, Kinkeldei T, Petti L, Zysset C, Strebel I, Büthe L & Tröster G. Wafer-scale design of lightweight and transparent eletronics that wraps around hairs. Nature Communications, published online 7th January 2014. doi: 10.1038/ncomms3982