First Controlled Flight of Tiny Robotic Insect

First Posted: May 09, 2013 05:35 PM EDT
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A tiny robotic insect that can fly like a bee and is similar in size was developed over long years and then successfully test-flown by Harvard roboticists.

The sophisticated design of the robotic insect, inspired by the biology of a fly, is the culmination of 12 years of painstaking work by researchers at the Harvard School of Engineering and Applied Sciences (SEAS) and the Wyss Institute for Biologically Inspired Engineering at Harvard.

At those insect-size dimensions and weight, they had to use the cutting edge of micromanufacturing and control systems, says Robert J. Wood, the Harvard professor in charge of the RoboBee project.

The microrobot has a submillimeter-scale anatomy and two wafer-thin wings that flap almost invisibly at 120 Hertz - close to the fly's 130 Hz. It weighs just 80 milligrams. The secret how the robot can flap its wings powerfully enough to fly despite its tiny size lies in the piezoelectric actuators - strips of ceramic that expand and contract when an electric field is applied.

At these miniscule scales, small changes in airflow can have an outsized effect on flight dynamics, so the control system had to be designed to react that much faster to remain stable, reinventing the science of flight at the microscale. Thin hinges of plastic embedded within the carbon fiber body frame serve as joints, and a delicately balanced control system commands the rotational motions in the flapping-wing robot, with each wing controlled independently in real time.

It was reported that the robotic insects also take advantage of an ingenious pop-up manufacturing technique that was developed by Wood's team in 2011. Sheets of various laser-cut materials are layered and sandwiched together into a thin, flat plate that folds up like a child's pop-up book into the complete electromechanical structure.

The robotic insect could be useful in distributed environmental monitoring, search-and-rescue operations, and assistance with crop pollination, for example, but the materials, fabrication techniques, and components that emerge along the way might prove to be even more significant.

For example, the pop-up manufacturing process could enable a new class of complex medical devices. Harvard's Office of Technology Development, in collaboration with Harvard SEAS and the Wyss Institute, is already in the process of commercializing some of the underlying technologies.

The researchers have much more to do, and say the next steps will include developing the brain, the colony coordination behavior, the power source, and other subsystems required to make the robotic insects fully autonomous and wireless.

Because the prototypes are actually still tethered by a very thin power cable because there are no off-the-shelf solutions for energy storage that are small enough to be mounted on the robot's body. High-energy-density fuel cells must be developed before the RoboBees will be able to fly with much independence.

"This project provides a common motivation for scientists and engineers across the University to build smaller batteries, to design more efficient control systems, and to create stronger, more lightweight materials," concludes Wood.

Paper:

Kevin Y. Ma et al., Controlled Flight of a Biologically Inspired, Insect-Scale Robot, Science, 2013, DOI: 10.1126/science.1231806

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